The flow packaging machine is able to complete multiple processes at one time: bag pulling, bag making, filling, coding, counting, measuring, sealing, and delivering products. Both sides of the conveyor belt can be adjusted at will. Take the form of manual feeding to put the product to the conveyor belt – transport –the sealing –cutting mouth for packaging and sealing. Packing speed depends on the speed of manual discharging, which can reach 200 packages/minute.
Horizontal packing machine is a commonly used packaging machinery and equipment, which is mainly used for pillow packing in food, pharmaceutical, chemical, and other industries. Although it has a high degree of automation and efficiency in the production process, some faults can occur, and if they are not dealt with in time, the production program will be greatly affected. Therefore, it is very important to understand the troubleshooting methods of the pillow packaging machine.
Common malfunctions
Flow wrapping machines can be categorized into two types: hardware failures and software failures:
Hardware failure
Hardware failure may be caused by mechanical parts damage or overload, mainly including the following：
1. Damage to the transmission parts: If you find that the transmission parts of the packaging machine have an abnormal sound or obvious jamming phenomenon, it may be the transmission chain or gear damage, that needs to be replaced in a timely manner.
2. Electrical failure: If the machine has an electrical failure, such as power outages, blown fuses, etc., you need to check the circuit connection, wire insulation, and switch status, to determine the cause of the failure to repair.
3. Mechanical failures: Damage to machine components and overloads, etc. caused by the failure phenomenon that the machine stops or can not run normally.
Software failure
Software failure mainly refers to the electronic control system failure of the packaging machine, the failure of the packaging machine can not run normally, the common software failures are as follows.
4. program error: A program error may lead to the packaging machine not working properly, this time you need to rewrite or update the program.
5. Sensor failure: detection equipment failure may lead to the packaging machine not automatically detecting and adjusting the working state.
6. Touch screen failure: touch screen failure refers to the touch screen not responding normally to click on the operation, you need to touch the screen to carry out detailed testing and troubleshooting.
Troubleshooting methods:
For different types of faults, we need to use different processing methods.
Hardware Troubleshooting：
Hardware troubleshooting requires the following steps.
7. Turn off the power supply: When dealing with hardware failure, you first need to turn off the power supply of the equipment to protect personal safety and the integrity of the equipment.
8. Determine the location of the fault: Through the inspection of the equipment, clarify the specific parts of the fault that appeared, and then overhaul and maintenance.
9. Replacement of damaged parts: If some parts of the equipment have been damaged, it is necessary to replace them in a timely manner, such as drive chains, motors, sensors, and so on.
10. Maintenance: In order to protect the normal operation of the equipment, the a need for regular maintenance work, such as cleaning equipment, and replacement of lubricants.
Software Troubleshooting：
Software troubleshooting requires the following steps.
11. Testing equipment: equipment for detailed testing to find the specific manifestations of software failure, such as whether the program is working properly, or whether the controller parses the control language.
12. Replacement of software: If the test found that the equipment running software problems, you need to update the software promptly, and rewrite or repair the program.
13. Panel reset: If the software problem is caused by the equipment’s power distribution or other factors and can not be operated, you can consider a panel reset.
14. Touch-screen operation: touch-screen operation is the use of human-computer interaction technology, if the touch-screen response is slow or malfunctioning, the touch-screen can be tuned or replaced.
End
Maintenance, maintenance is the pillow packaging machine to ensure the normal work of the foundation, needs to be completed on time by the provisions of the maintenance of equipment. At the same time, if the equipment malfunctions, you need to investigate and deal with it in time to avoid unnecessary waste. Understanding the troubleshooting methods of pillow packaging machines is a high reference value for the urgent need to solve the problem.
